AICRANE

In heavy industrial operations, 100-ton overhead cranes are indispensable for lifting and transporting extremely heavy loads, ranging from large machinery components to structural steel and industrial equipment. While these cranes are designed to handle massive weights, they also face a significant operational challenge: load sway. Uncontrolled swinging of heavy loads can compromise safety, reduce efficiency, and increase wear on the crane’s mechanical and structural components. Anti-sway systems have therefore become a critical feature in modern overhead crane design, improving operational control, safety, and productivity. Understanding Load Sway in Overhead Cranes Load sway occurs when a suspended load begins to oscillate while the crane is moving, either along the bridge or trolley path. In 100 ton overhead cranes , even slight sway can result in substantial lateral movement at the load’s bottom, which can be dangerous due to the mass involved. Several factors contribute to load ...

Overhead cranes, also known as bridge cranes, are essential equipment in manufacturing, logistics, and construction industries, enabling the safe and efficient handling of heavy materials. While the basic structure of an overhead crane—including the bridge, hoist, trolley, and runway—is fairly standardized, one area that significantly influences both functionality and cost is the control system . Selecting the right control option can have a profound impact not only on the price of the crane but also on safety, efficiency, and overall return on investment. This article delves into the various control options for overhead cranes and explores how each affects the total cost. 1. Introduction to Overhead Crane Control Systems Overhead crane control systems are the interface through which operators command the crane to perform lifting, lowering, and movement operations. The control system governs the crane’s precision, speed, safety, and automation capabilities. Typically, control systems a...